Precision

In the world of precision manufacturing, every millimeter of precision embodies the power of technology and craftsmanship. Have you ever been troubled by the problem of a millimeter difference in part size?

Precision measurement

Imagine holding a piece of work that has been carefully carved by a CNC machine, with a smooth surface like a mirror and minimal dimensional error. You will feel a sense of accomplishment and pride. Behind all this, there is the silent support of precision measurement technology. Our CNC machining center is equipped with advanced laser interferometers and three-coordinate measuring machines, which are like sharp eyes, capturing every tiny deviation and ensuring that every step of the operation is under control. Whether it is a complex curved surface or a subtle thread, it can be verified with the most accuracy, making "precision" not just a slogan, but a real quality assurance.

Intelligent compensation and predictive maintenance

Wear seems inevitable between high-speed rotating tools and hard materials, but the application of intelligent technology makes it all controllable. Our CNC system has a built-in intelligent compensation mechanism that can monitor the tool status in real time and automatically adjust the processing parameters according to actual usage, effectively reducing the dimensional deviation caused by tool wear. In addition, through big data analysis, the system can also predict potential failures, give early warnings, avoid downtime losses, and make your production smoother and worry-free.

Efficient programming and simulation

For engineers, programming efficiency directly affects the progress and quality of the project. Our CNC machining center supports multiple programming languages ​​and provides an intuitive graphical programming interface, so even beginners can quickly get started. What's more exciting is that we have also introduced advanced simulation software, which allows comprehensive testing and verification of the program before formal processing, timely detection and correction of errors, greatly reducing the number of trial cuts and material waste, improving production efficiency while protecting your investment.

Customized solutions

We know that the needs of every business are unique. Therefore, we provide highly flexible customization services, from machine tool configuration to software functions, which can be adjusted according to your specific needs. Whether you need special fixture design, processing solutions for specific materials, or want to integrate specific automation equipment, we can meet your requirements and ensure that this CNC machining center can be seamlessly integrated into your production process and improve overall efficiency.

Environmental protection and energy saving, green manufacturing

While pursuing efficiency and precision, we also do not forget our responsibility to the environment. Our CNC machining centers use advanced energy efficiency management systems to optimize energy efficiency and reduce carbon emissions. At the same time, we use environmentally friendly coolants and lubricants, as well as efficient waste chip recycling and treatment systems, to strive to minimize environmental impact during the production process and help your company achieve sustainable development goals.

High precision features

High degree of automation:

Through intelligent algorithms and machine learning technology, the product can automatically identify the measurement object and adjust the measurement parameters, greatly reducing the uncertainty of human operation.

Easy to integrate:

Whether it is with existing production lines or other equipment, our measurement systems can be easily integrated without complicated installation processes.

Strong durability:

Made of high-quality materials, it can maintain stable performance and long service life even in harsh working environments.

Customer Support:

We provide a full range of technical support and services to ensure that any problems you encounter during use can be solved promptly and effectively.

The main affecting factors 

Reverse bias

Back deviation refers to the deviation of the tool from its intended path due to excessive speed or force during the cutting process of the machine. This phenomenon will cause the actual size of the part to be inconsistent with the expected size, thus affecting the overall processing quality. In order to reduce back deviation, regular inspection and maintenance of machine tools are required. Measures such as lubricating linear motion guides and replacing worn spindles can effectively prevent this problem from occurring.

Machine Rigidity

The rigidity of the machine tool directly affects the stability and accuracy of the processing. A machine tool with high rigidity can better resist vibration and other external interference, ensuring the stability of the processing process. Therefore, it is very important to choose a high-quality machine tool and perform regular maintenance on it.

Temperature changes

Temperature changes will also affect the accuracy of CNC machining. The principle of thermal expansion and contraction causes the machine tool to have different expansion coefficients at different temperatures, which in turn affects the dimensional accuracy of the workpiece. For this reason, CNC machining can be performed in a constant temperature environment, or compensation technology can be used to deal with the errors caused by temperature changes.

The Importance of Precision Measurement

In the CNC machining process, accurate measurement is one of the key steps to ensure machining accuracy. By using advanced measurement tools and techniques, the machining status can be monitored in real time, problems can be found and adjusted in time. The following are several common precision measurement methods:

Coordinate Measuring Machine (CMM)

Coordinate measuring machine is a kind of measuring equipment widely used in industrial production. It can quickly and accurately obtain data point information on the surface of an object and generate a three-dimensional model through software processing. CMM is not only suitable for the inspection of complex-shaped parts, but also can provide a reference for subsequent processing.

Laser Scanner

Laser scanners use laser beams to scan the object being measured non-contact and obtain its surface profile data. This method is particularly suitable for measuring soft materials or sensitive surfaces because it does not damage the object being measured and has high accuracy.

Optical projector

Optical projectors measure dimensions by projecting the image of the workpiece onto a plane. This type of equipment is simple to operate and low in cost, making it suitable for rapid inspection needs on mass production lines.

Methods to improve

In order to further improve the accuracy of CNC machining, in addition to the regular maintenance mentioned above, the following strategies can also be adopted:

Optimize processing parameters

Adjust parameters such as cutting speed and feed rate according to different material characteristics to obtain the best processing effect. For example, for cemented carbide materials, the cutting speed should be appropriately reduced to avoid tool wear; while for light metals such as aluminum alloys, the processing rate can be increased to improve efficiency.

Application of advanced fixture system

Advanced clamping methods such as multi-station, magnetic fixtures or vacuum adsorption devices can reduce the deformation of the workpiece during clamping, thereby improving processing accuracy. These technologies are particularly suitable for the processing of products such as electronic product housings.

Implement online monitoring and feedback control

By installing sensors, various indicators (such as torque, temperature, etc.) during the processing are monitored in real time, and the data is fed back to the control system so that the processing strategy can be adjusted in time to ensure that each process runs in the best condition.

Precision and its measurement play a vital role in CNC machining. From choosing the right machine type to adopting effective measurement methods, to continuously optimizing process parameters and technical solutions, every step requires careful planning and execution.